Formula & Fill Planning
Plan ingredient load, blend behavior and fill requirements around the intended serving.
CAPSULE MANUFACTURING
Custom Capsule Manufacturing Built Around Your Formula
From formula review and fill weight to capsule size, production and finished packaging, we build capsule projects around your commercial requirements.
- Existing Formula
- Custom Formulation
- Capsule Filling
- Packaging Coordination
CAPSULE CAPABILITIES
Built Around Your Capsule Formula
Capsule format, fill weight, serving size and finished packaging are planned together around the product brief.
Multi-Ingredient Formulas
Coordinate active ingredients and supporting components around formula consistency and daily use.
Capsule Size & Serving
Balance fill weight, capsule size and units per serving before specifications are finalized.
Finished Pack Planning
Align capsule count, bottle configuration, labeling and carton requirements with the finished product.
FORMULA & CAPSULE FIT
Choosing the Right Capsule Format
We review formula characteristics, fill weight, capsule size, serving targets and finished-pack requirements before scale-up.
Ingredient Characteristics
Review bulk density, flow behavior and formulation requirements for capsule filling.
Fill Weight & Capsule Size
Balance target ingredient load with practical capsule size and daily serving count.
Blend Uniformity & Flow
Evaluate blend consistency and filling performance before commercial production.
Serving & Pack Configuration
Align serving instructions, bottle count and packaging direction around the target market.
CAPSULE PRODUCTION WORKFLOW
From Formula Approval to Finished Capsules
Once the capsule specification is approved, the project moves through a defined production, filling and finishing process.
- 01Formula & Fill Review
Confirm ingredients, target fill weight, capsule requirements and production fit.
- 02Sampling & Specification
Review the sample and finalize capsule size, fill target and approved product specifications.
- 03Capsule Filling
Move the approved formula into commercial capsule filling with defined process controls.
- 04Packaging & Release
Complete finished packaging, final checks and project-specific release requirements.
CAPSULE QUALITY CONTROL
Quality Checks Built Around Capsule Filling
Capsule projects are reviewed across blend consistency, filling performance, capsule integrity and finished-product release.
Blend Consistency
Review blend uniformity before capsule filling begins.
Fill Performance
Track target fill weight and production consistency through filling.
Capsule Integrity
Check finished capsule appearance, closure and unit condition.
Finished Product Release
Review finished goods against the approved project specifications.
- GMP
- HACCP
- ISO 22000
PACKAGING COORDINATION
From Capsule Count to Finished Bottle
Bottle count, serving size, label content and carton requirements are coordinated around the finished capsule product.
Bottle Configuration
Align capsule count and serving structure with the finished bottle format.
Label & Carton
Coordinate finished-pack information and brand presentation around the product.
Market Requirements
Review pack direction against the intended target market and project specifications.
CAPSULE MANUFACTURING FAQ
Capsule Manufacturing FAQs
Key considerations around formulas, capsule format, production quantities and project timing.
Can Kelrosa manufacture an existing capsule formula?
Yes. Share the formula, target fill weight, serving requirements and packaging direction so the project can be reviewed for manufacturing fit.
Can you help develop a new capsule supplement?
Yes. A project can begin with an ingredient direction, target consumer, serving goal or product concept and move through formulation and sampling before production.
What determines capsule size and serving count?
Ingredient load, bulk density, formulation requirements and the target serving amount all influence the practical capsule size and daily unit count.
How are MOQ and lead time determined for capsule projects?
They depend on formula complexity, raw-material requirements, capsule specifications, packaging configuration and the overall commercial project scope.
START A CAPSULE PROJECT
Have a Capsule Formula or Product Idea?
Share your formula, target serving, capsule requirements, target market and estimated volume. We’ll help define the next manufacturing step.
INCLUDE IN YOUR BRIEF
- Formula or product concept
- Target fill or serving
- Preferred capsule format
- Target market
- Estimated volume